LADLE PREHEATER PDF

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ladle and a pre-heater for method of pre-heating steelmaking ladles, adapted from [7, 8] Ladle Pre-heater A ladle preheater is used for removing the. In this work it lowered scaling losses, refractory wear during reheating and ladle preheating respectively by improving the steel quality to be. Machines are designed as a stand alone systems for the preheating and/or drying of all kind of ladles. Proprietary design low NOx burners guarantee an.

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Natural gas savings with oxyfuel: Proprietary design low NOx burners guarantee an excellent homogeneity of temperature distribution inside the ladle. Tundish and Launder Preheater or Drier. For an additional reduction of environment pollution ladles can be placed in a housing with rim suction system and post combustion padle the vessel.

MAPEKO – VERTICAL LADLE PREHEATER

Ladlr lid movement Approx. We develop and redevelop these instruments using best quality raw materials and as per industrial parameters. CFE Heat Treatment Bogie hearth furnaces Forging furnace Walking beam furnace with automatic loading system Rotary hearth furnace Furnace with semiautomatic loading unit Heat treatment furnace with quenching line water and oil Electrical heat treatment furnace.

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In the case of oxyfuel burner systems there is a distinction between their use for pre-heating ladles lreheater are circulated during the production process; and for drying new ladles made of refractory material. Drying newly delivered ladles: Following calculations and basic engineering, suggestions are made for optimisation and further procedures. Vertical heating systems are used for preheating or drying ladles prehrater converter. Horizontal heating systems are used for heating up and soaking ladles and converter in maintenance position.

Ladle Preheater

Vertical machine is available with several movements of the arm according to Customer needs; horizontal machine can be designed for one, two or more heating positions. Horizontal converter preheating station for several positions with air burner and 2-stage radiation recuperator.

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Natural gas, compressed air and preheatef consumption control, Instantaneous value recording for gas consumption and temperature with reference to the ladle number which will be entered by the operator at the start of the drying and heating process. Ladle and Converter Preheater or Drier. Horizontal converter preheating station for several positions with air burner and 2-stage radiation recuperator Pneumatic lid movement Approx.

Ladle preheating –

A touch panel of type Simatic MP shall be provided for the operating mode choosing, entering of the casting ladle number and visualization of actual information. Vertical converter drier with rim suction system and post combustion.

Horizontal preheating systems are often equipped with an air burner with a 2-stage radiation recuperator or with an oxygen burner. All preheating stations are equipped with an oscillating system which reduces the gap between ladle and cover even in presence of scrap on the edge of the ladle and a dedicated stack, made in high temperature resistant stainless steel to discharge the exhausted fumes from the ladle.

Horizontal ladle preheating station for several positions with air burner and 2-stage radiation recuperator. We Also Deal In.

In addition to the gases required for your process, Messer offers a variety of equipment for its optimisation under the brand names Oxipyr and Oxijet. Oxygen burners can be also supplied to reach highest temperature, reduce heating time and reduce fuel consumption. Oxipyr — Burner Technology. Enter Your Email ID. These systems are often equipped with an air burner with the MEFKON 2-stage radiation recuperator or with an oxygen burner.

Ladle can be heated in vertical or horizontal position. Vertical drying systems are used for tempering bricks and for drying monolithic refractory lining. When refractory binders start being expelled, additional oxygen is used for internal post-combustion in the vessel.

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Horizontal converter preheater with air burner or radiation recuperator or oxygen burner. Vertical converter preheater with air burner or radiation recuperator or oxygen burner.

Vertical converter drier with secondary air, TWIN blower or oxygen burner. Vertical ladle drier with rim suction system and post combustion. As MEFKON is not associated to producers of refractory material or components we are therefore able to integrate highest-quality products from burner, control and refractory technologies into our systems. These machinery are widely acclaimed for its various purposes functions and preheatrr performance.

Ladles or other containers are used to transport liquid metal which cannot reach the next process steps via gutters. Additionally the burner lid can be designed with maintenance doors for oxygen lancing. Vertical ladle preheater with air burner or radiation recuperator or oxygen burner. Smoke and odor problems caused by the expulsion of the refractory binders can be prevented by internal post-combustion.

Capacity kgs to 50 ton Structure Vertical Usage Industrial. Automatic signalizing of the technological data deviation from the indicated limits or equipment lafle, the personnel notification as well as the recording of such incidents Occasionally system blocking by safety reason Information exchange between the automation systems of the workshop Data storage for providing of operation history when required.

Ladle preheating

I agree to the terms and privacy policy. Mobile Number Please enter Mobile Number. They are realized either as stationary unit or for several positions. Ladle Drying and Preheating station.

The control and indication panel for equipment operating and process data controlling shall be placed on the switchboard. Horizontal ladle preheating station for lxdle positions with air burner and 2-stage radiation recuperator Pneumatic lid movement Approx.